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controlled freeze/thaw

The 4000 Series Controlled Rate Chamber offers uniformity and repeatability in rapid, controlled freezing and thawing applications. Our technology uses forced air circulation to provide efficient pulldown from ambient to the desired temperature. Forced air circulation allows the rapid pulldown process to extend to the fluid core, avoiding false freezing points and optimizing the freezing process (1,000 CFM air circulation).

This unique, convection-based, controlled freezing and thawing process eliminates uncertainty and allows temperature-specific conditioning to satisfy processing and shipping protocols for various pharmaceuticals. Our 4000 Series Controlled Rate Chamber units can meet your freeze/thaw application needs from +40°C to -80°C.

Model 4000-LC
+40°C to -80°C
Programmable LCD Control
*Available in North America & Internationally
*Available in North America Only

Model 4000-LC

Applications: Pharmaceutical, BioProcessing

Controls: Programmable LCD

Temp Range: +40°C to -80°C

Storage: 23.3 cu ft / 659.8 l

Electrical: 

  • 208/240 VAC, 3 Ø, 60Hz, 26 FLA (North America)
  • 400 VAC, 3 Ø, 50Hz, 24 FLA (International)

Performance Data:

  • Pull Down Empty Chamber in < 1 Hour from +25˚C to -80˚C
  • Door Open Recovery @ –80˚C < 10 minutes
  • 100L Load +25˚C to –80˚C < 12 Hours
  • Uniformity Air Temperature +/- 2.0˚C
  • Uniformity Product Temperature +/- 1.0˚C

Refrigeration System:

  • Heat Transfer Convection, Air Flow
  • High Stage R-449A
  • Low Stage R-508B
  • Defrost - Auto defrost program
  • Heat of Rejection – Air Cooled 38,000 BTU/hr (11 kW/hr)
  • Heat of Rejection – Water Cooled 1,700 BTU/hr (0.5 kW/hr)
Model 4000
+40°C to -80°C
Fixed Program Control
*Available in North America & Internationally
*Available in North America Only

Model 4000

Applications: Pharmaceutical, BioProcessing

Controls: Fixed Controls

Temp Range: +40°C to -80°C

Storage: 23.3 cu ft / 659.8 l

Electrical: 

  • 208/240 VAC, 3 Ø, 60Hz, 26 FLA (North America)
  • 400 VAC, 3 Ø, 50Hz, 24 FLA (International)

Performance Data:

  • Pull Down Empty Chamber in < 1 Hour from +25˚C to -80˚C
  • Door Open Recovery @ –80˚C < 10 minutes
  • 100L Load +25˚C to –80˚C < 12 Hours
  • Uniformity Air Temperature +/- 2.0˚C
  • Uniformity Product Temperature +/- 1.0˚C

Refrigeration System:

  • Heat Transfer Convection, Air Flow
  • High Stage R-449A
  • Low Stage R-508B
  • Defrost Auto defrost program, EZ1 Key Touch
  • Heat of Rejection – Air Cooled 38,000 BTU/hr (11 kW/hr)
  • Heat of Rejection – Water Cooled 1,700 BTU/hr (0.5 kW/hr)

4000 Series Controlled Rate Chamber Spare Parts List

4000 Series Controlled Rate Chamber Spare Parts List

Frequently Asked Questions

How often will I need to inspect my 4000 Series Controlled Rate Chamber?

The 4000 Series Controlled Rate Chamber should be inspected monthly dependant on usage.

Does FARRAR offer installation for the 4000 Series Controlled Rate Chamber?

Yes, installation is available for the 4000 Series Controlled Rate Chamber. FARRAR® also offers training and material freezing/thawing load testing for optimal speed and uniformity during operation.

Is the 4000 Series Controlled Rate Freezer similar to a blast freezer?

Yes, the 4000 Series Controlled Rate Chamber is similar to a blast freezer. The major difference between the rate chamber and a blast freezer is the volume of air that is moved through the chamber- 500CFM and the ability to precisely control how fast or slow to freeze the material by modulating the cooling capacity.

Does FARRAR assist with the GMP certification and validation process for the 4000 Series Controlled Rate Chamber?

Yes, our team is able to assist with GMP certification and validation for the 4000 Series Controlled Rate Chamber.

Is the 4000 Series Controlled Rate Freezer similar to a plate freezer?

The 4000 Series Controlled Rate Chamber is designed to freeze both bags and bottles using forced air rather than contact plates like a plate freezer. Customized profiles can be built similar to a plate freezer, however.

What size of bags, bottles, and other storage containers can I place into the 4000 Series Controlled Rate Chamber?

The 4000 series control rate chamber is compatible with nearly any size bag, bottle or other storage containers. Contact us for the ideal freeze/thaw orientation for your application.

What types of bags, bottles, and other storage containers can I place into the 4000 Series Controlled Rate Chamber?

The 4000 Series Controlled Rate Chamber is compatable with any types of bags, bottles or storage containers. For optimal layout within the chamber, contact us.

Does the 4000 Series Controlled Rate Chamber use liquid nitrogen?

No, the 4000 Series Controlled Rate Chamber uses forced air, cascade scroll compressors with 2100W of available cooling capacity.

Does the 4000 Series Controlled Rate Chamber integrate with any remote monitoring or analytics?

Yes, an independent BMS probe can be placed inside the 4000 Series Controlled Rate Chamber to provide monitoring and analytics.

Is the HMI controller on the 4000-LC Controlled Rate Chamber customizable?

The HMI display is available on the 4000-LC Controlled Rate Chamber and is not customizeable, however the controller accommodates customizable freeze/thaw profiles with hold times, and slow or faster rates based on individual needs and preferences.

How long does the freeze process take for the 4000 Series Controlled Rate Chamber?

The length of the freeze process for the 4000 Series Controlled Rate Chamber will vary depending on the volume and chemical composition of the material being frozen in the chamber, and the storage medium shape, insulation level and material. The freeze process for an empty chamber will take about 37 minutes from ambient temperature to -80°C.

How long does the defrost process take for the 4000 Series Controlled Rate Chamber?

The defrost process for the 4000 Series Controlled Rate Chamber takes approximately 5 to 8 minutes.

How does the autodefrost setting on the 4000 Series Controlled Rate Chamber work?

The autodefrost setting for the 4000 Series Controlled Rate Chamber is a manual process; The user will start the defrost process with a push button at the end of each of each freeze process.

What is the temperature range for the 4000 Series Controlled Rate Chamber?

The 4000 Series Controlled Rate Chamber supports +40°C (highest during thaw cycle) to -80°C (lowest freeze temp).

What types of life science applications does the 4000 Series Controlled Rate Chamber support?

FARRAR's 4000 Series Controlled Rate Chamber supports bioprocessing, biomanufacturing, drug substance and drug product applications.

Does the Controlled Rate Chamber integrate with any remote monitoring or analytics?

The 4000 Series Controlled Rate Chamber does not currently integrate with any remote monitoring or analytics.

What is the warranty for the 4000 Series Controlled Rate Chamber?

The 4000 Series Controlled Rate Chamber has a 1-year standard (parts and labor) warranty in North America which is extendable for an additional two years. Globally, we offer a 1 year, parts only warranty that is also extendable for an additional 2 years.

overview

Efficient process flow requires safe and reliable product transfer equipment. To help maintain product integrity and help ensure material handling safety and efficiency, FARRAR offers standard and custom material handling systems for manufacturing process needs.

These portable carts specifically designed for the ULC-190 and ULC-328 units accommodate all types and sizes of product containers.

Need help identifying the right system? Don’t see what you are looking for? Consult with FARRAR for a custom solution to optimize your process and improve productivity.

Product Cart for Ultra-Low Chamber-Pallet (ULC-328)

Product Cart for Ultra-Low Chamber-Pallet (ULC-328)

  • Bottle Capacity: 32 x 10 L Bottles
  • Cart Capacity: 1100 lb
  • Shelf Capacity: 245 lb
  • Integrated Center Guide and Cane Pin Latch
  • Corrosion-Resistant Swivel Locking Casters
  • 4 in Phenolic Wheels
  • Weight Empty ≈ 250 lb
Product Cart for Ultra-Low Chamber (ULC-190)

Product Cart for Ultra-Low Chamber (ULC-190)

  • Bottle Capacity: 36 x 10 L Bottles
  • Cart Capacity: 1100 lb
  • Shelf Capacity: 275 lb
  • Integrated Center Guide and Cane Pin Latch
  • Corrosion-Resistant Swivel Locking Casters
  • 4 in Phenolic Wheels
  • Weight Empty ≈ 200 lb
  • Pairs with ULC Transfer Cart

Transfer Cart for Ultra-Low Chamber-Pallet (ULC-328)

Transfer Cart for Ultra-Low Chamber-Pallet (ULC-328)

  • Cart Capacity 1350 lb
  • Integrated Cane Pin for Concrete Holes
  • Corrosion-Resistant Swivel Locking Casters
  • 4 in Phenolic Wheels
  • Weight Empty≈250 lb
Transfer Cart for Ultra-Low Chamber (ULC-190)

Transfer Cart for Ultra-Low Chamber (ULC-190)

  • Cart Capacity: 1300 lb
  • Integrated Cane Pin for Concrete Holes
  • Corrosion-Resistant Swivel Locking Casters
  • 4 in Phenolic Wheels
  • Weight Empty ≈ 175 lb
  • Pairs with Product Bottle Cart for Ultra-Low Chamber

Frequently Asked Questions

What types of additional storage tools or material handling does FARRAR provide?

FARRAR® provides standard and custom material handling systems for bulk materials, finished goods and small samples, including product and transfer carts for the Ultra-Low Chamber (ULC) Series.

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