Resources

Drug Substance Freezing Technologies - How to Improve Your FreezeThaw Process​
August 1, 2024
Drug Substance Freezing Technologies - How to Improve Your FreezeThaw Process​

For the pharma and biopharma industries, the freeze/thaw process of drug substances is critical. Companies are continually looking to improve this process to protect quality, increase yield, and reduce manufacturing footprint. A lack of updated freezer technology has been a hinderance for many companies in achieving these goals.

Traditional ultra-low temperature (ULT) freezers are not designed for freezing of bulk drug substance, leading to slow freezing rates and reliability issues. Plate freezers do not these same issues but are complex and expensive.

During this informative discussion with Jeffrey Johnson, distinguished process engineering expert, we provide insights into the challenges faced by the industry, cover an in-depth technical evaluation of heat transfer rates, freezing capacity, and freeze/thaw data, and present an improved way to freeze that provides a reliable and efficient solution.

By viewing this webinar, you will be equipped with the knowledge to enhance your freeze/thaw processes significantly, helping you to stay at the forefront of advancements in pharmaceutical manufacturing. To discover more about FARRAR's 4000 Series Controlled Rate Chamber, check us out online

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The EPAs Refrigerant Ruling - Impacts to Walk-In Chamber Design
September 1, 2024
The EPAs Refrigerant Ruling - Impacts to Walk-In Chamber Design

With the EPA’s Technology Transitions Program January 1, 2026 compliance deadline looming, manufacturers, designers, and building operators are preparing for the move to low global warming potential (GWP) refrigerants for various applications.

The current ruling is scoped to impact the entire refrigeration industry and there will be ripple effects into other technologies, including those leveraged in pharmaceutical manufacturing, biotech, and other life science industries.

Based on these guidelines, industrial process refrigeration (IPR) applications will be impacted by the EPA’s most recent ruling. It’s important to understand the available refrigerant options, that not only support application requirements and sustainability goals but are also compliant with proposed regulations.

Listen in as FARRAR’s David Craig and Nate Fries provide an overview of the EPA’s refrigerant ruling, discuss how it will impact the future of cold storage chamber design, and review currently available refrigerant options so you can make an informed, sustainable choice.

To learn more about FARRAR's Walk-In and Drive-In Cold Storage Solutions, visit us online

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Watch Our Past Webinars

Selecting the Right Cold Storage for Your Life Science Application: Critical Questions to Ask When Evaluating Low and Ultra-Low Temperature Solutions
On-Demand
Selecting the Right Cold Storage for Your Life Science Application: Critical Questions to Ask When Evaluating Low and Ultra-Low Temperature Solutions

As the pharma/biopharma and biotech industries continue to evolve, the demand for cold storage is growing. Low and ultra-low temperature refrigerators, freezers, and cold spaces are critical in supporting the manufacturing, freezing, and storing of medicines, vaccines, therapeutics, biologic material, and other life science products.

Advancements in cold storage technology have expanded the variety of options to choose from, often making it difficult to identify the “just right” solution to meet the specific requirements of an application, product, or process.

Check out this webinar where FARRAR® cold chain experts discuss the critical points to consider when selecting low and ultra-low temperature storage, plus the pros and cons of currently available cold storage technologies.

Visit us online to learn more about FARRAR's cold storage and refrigeration solutions for life science applications

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Improve Your Process, Capacity, and ROI with -70°C Large Scale Storage Suites
On-Demand
Improve Your Process, Capacity, and ROI with -70°C Large Scale Storage Suites

The primary challenges pharma and biopharma development and manufacturing organizations face are managing large volumes and adapting facility design to support the demand for critical materials.

CMOs, CDMOs, and 3PL companies have traditionally relied on ultra-low temperature (ULT) freezers to meet their process demands, having to individually fill each unit and being limited to a single set point.

As design innovations evolve, there are alternatives to the standard “freezer farm.” These solutions provide the needed flexibility, scalability, and simplified installation needed to help support optimized processes and return on investment.

Check out this webinar to discover how -70°C Large Scale Storage Suites can quickly scale to meet the demand of large volumes without having to adapt facility design, helping to simplify and optimize your processes.

To learn more about FARRAR's Walk-In and Drive-In Cold Storage Solutions, visit us online

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Raising the Bar on Product Integrity: A Modern Cold Storage Solution for Therapeutics
On-Demand
Raising the Bar on Product Integrity: A Modern Cold Storage Solution for Therapeutics

Life sciences companies rely on cold storage solutions to protect millions of dollars of products. Temperature excursions bring risks to product viability and safety, making equipment flexibility and temperature recovery times key to preserving sample integrity, efficiency, and to the ability to deliver cutting-edge therapies.

In the past few years, the life sciences industry has been tested, and we have seen that cold storage solutions must be able to handle quick and dramatic increases in demand. At the same time, they must be energy efficient to help meet sustainability metrics.Forced-air convection cooling assists global companies providing lifesaving therapies by reducing temperature excursions, improving equipment reliability, and increasing energy efficiency to help them meet both operational and sustainability goals.

Visit us online to learn more about FARRAR's cold storage and refrigeration solutions for life science applications.

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Innovations in Freezer Technology that Protect Sample Integrity
On-Demand
Innovations in Freezer Technology that Protect Sample Integrity

As a pharma professional working in the GMP environment, you understand the critical importance of maintaining sample integrity, optimizing workflow, and conserving energy. Over the past decade, the demand for -60°C through -80°C assets in pharmaceutical manufacturing has skyrocketed. Clinical research investments have expanded, and commercial-scale needs continue transforming the industry. However, the lack of alternative solutions has made cold wall technology the gold standard.

But here’s the catch – cold-wall technologies were not designed or intended to perform in certain applications that are becoming increasingly common. Factors such as expedited commercialization of drug products, the need for bulk volumes, and the demand for flexible temperature setpoints have stressed traditional cold-wall systems.

Is there an alternative technology that can address these challenges? The answer is a resounding “yes.” Check out this informative discussion to explore forced-air convection technology and discover how it can revolutionize your operations.

Visit us online to learn more about FARRAR's cold storage and refrigeration solutions for life science applications

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Advanced Blast Freezing Technologies for Drug Product Development
On-Demand
Advanced Blast Freezing Technologies for Drug Product Development

Balancing performance and cost is an ongoing challenge for the biopharmaceutical industry. When this is compounded by additional factors - including the scaling of complex therapeutics, global supply chain challenges, product loss, and more - it can greatly impact the ability to achieve the best return on investment and greatest process optimization.

While the challenges are complex, it is possible to attain optimal performance, operational excellence, and cost-effectiveness when the right tools are in place, supporting the development and validation of a robust freeze/thaw process that meets regulatory guidelines.

Listen to this joint conversation with FARRAR® and Entegris freeze/thaw technology advancements in drug product development that can help support operational excellence and discover more about FARRAR's 4000 Series Controlled Rate Chamber online

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Uniformity, Flexibility, Reliability: Achieve it All with FARRAR® EcoFlex
On-Demand
Uniformity, Flexibility, Reliability: Achieve it All with FARRAR® EcoFlex

Biopharmaceutical manufacturers, CDMOs, and other life science businesses are challenged when it comes to maintaining sample viability, temperature uniformity, reliability of equipment, and application flexibility. The expectation of energy efficiency and adherence to sustainable best practices combined with these performance requirements can make equipment selection difficult and time-consuming.

The FARRAR® EcoFlex walk-in environmental chamber is ideal for those seeking a solution that checks all the boxes. With a +4°C to +37°C temperature range, built-in backup system, precise temperature and humidity control, and ease of maintenance, EcoFlex is ideal for stability testing applications.

Watch learn more about our EcoFlex walk-in environmental chamber that helps support operations and sustainability goals for both you and your customers and check it out online

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Safeguarding Performance and Sample Integrity: Solutions to Achieve Flexibility in Freezing and Storage Applications
On-Demand
Safeguarding Performance and Sample Integrity: Solutions to Achieve Flexibility in Freezing and Storage Applications

The need for -60°C through -80°C assets to help future-proof manufacturing facilities has increased significantly over the past decade - clinical research investments have expanded while commercial-scale needs continue to transform the landscape.

Cold wall remains the gold standard due to a lack of alternative solutions. Several factors, however, have placed stress on cold-wall technologies to perform in applications for which they were not designed or intended. These include:

  • the expedited commercialization of drug product/drug substances,
  • the need for bulk volumes, and
  • increased demand for flexible temperature setpoints.

Does an alternative technology exist? The short answer is “yes.” Join us to learn more about FARRAR’s wide range of convection-cooling solutions, providing the performance and reliability you need.

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Cold Storage Gridlock? Unlock It with ULC-259
On-Demand
Cold Storage Gridlock? Unlock It with ULC-259

Bioprocessing customer needs are quickly evolving. The demand for freezing and cold storage solutions that provide maximum density, flexibility, and material handling that optimizes workflow and process is critical.

To help meet the needs of biopharmaceutical manufacturing, bio-logistics and clinical trial customers, FARRAR® offers our -20°C to -80°C ultra-cold chamber reach-in series - ULC-259!

Is your current ULT freezer a limiting factor/bottleneck in production? Do you spend too much time taking freezers out of service for manual defrost maintenance, adding complexity to your process? Does limiting access to your freezers to allow them to recover from door opening inhibit your operations? Do you consider your material loading and unloading from your cold storage equipment inefficient because it is a product of the equipment you have?

If you answer "yes" to any of those questions, then learn about how FARRAR’s Ultra-Low Chamber (ULC) Series chamber and material handling solutions offer the performance customers have come to rely on

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Righting the Wrongs in Walk-in Cold Room Equipment Sizing
On-Demand
Righting the Wrongs in Walk-in Cold Room Equipment Sizing

With drug manufacturing moving at an unprecedented speed, pharma and biopharma industry facility managers are struggling to align standard requirements with needs for walk-in cold chamber bulk storage construction. Deep knowledge of customer workflow and processes is critical to success.

How do you help customers determine what they need? Are you challenged with vague or predetermined specs from RFPs? Is your goal to incorporate alternative system designs to improve sustainability?

Make sure you're up to speed on the latest industry information about the complexities of designing for low-temperature walk-in cold rooms. To learn more about FARRAR's Walk-In and Drive-In Cold Storage Solutions, visit us online

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Reliable Ultra-Cold Storage Chambers: Path to Speedy Temperature Recovery from Door Openings
On-Demand
Reliable Ultra-Cold Storage Chambers: Path to Speedy Temperature Recovery from Door Openings

With drug manufacturers moving at an unprecedented speed, pharma and bio-pharm industry experts are rethinking bulk cold storage overall. Should you be as well?

Are you challenged by poor temperature recovery from door openings? Do you routinely put warm drug product in freezers? Do you maintain empty backup freezers in case a chamber goes down?

Make sure you are up to speed on the latest industry information about the complexities of ultra-cold storage — and the latest offerings to optimize your process. Visit us online to learn more about FARRAR's cold storage and refrigeration solutions for life science applications

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Burned Out from Burning Out -80° ULT Freezers
On-Demand
Burned Out from Burning Out -80° ULT Freezers

During this webinar you’ll learn more about:

  • The pros and cons of existing freezer technology versus alternative cooling technology
  • What leads to ultra-low temperature (ULT) equipment failure in critical temperature environments
  • How to identify the right freezer equipment for the right application
  • Real-life examples of how new freezer technology can improve ROI
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Technical Articles

Ultra-Low Temperature Considerations in Bioprocessing
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spare parts

4000 Series Controlled Rate Chamber Spare Parts List
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Product Manuals

Cyclone HMI Guide
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Cyclone Instructions For Use
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Cyclone Service Manual
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Ultra-Low Freezer Manual
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Laboratory Refrigerator Manual
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Laboratory Freezer Manual
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4000-LC Series Manual-EN
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ULC Series Manual (Standard)-EN
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4000-LC Controlled Rate Chamber Product Manual
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4000 Standard Controlled Rate Chamber Product Manual
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White Papers & Case Studies

FARRAR | Trane Technologies Help Plasma Collection Industry Leader Expand Nationwide Footprint
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FARRAR's Predictive Analytics Help Eliminate $300MM in annual drug loss
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FARRAR + Gram Collaboration Yields Fast Turn, Smaller Footprint and Precise Control
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4000 Series Controlled Rate Chamber: Innovative Freezer Technology Revolutionizes Biologic Drug Handling
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ASI Acclimate Freeze Rates in FARRAR’s Model 4002 Rate Chamber
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Effect of Controlled Rate Freeze and Thaw on Biopharmaceuticals
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Freezing Rate Controlled Validation
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Bag Freezing and Thawing Rate Controlled Validation 16-L Bag Study
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Third-Party Studies

BioProcess International: Validation of Controlled Freezing and Thawing: A 9-L Bottle Study
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BioProcess International: Validation of Controlled Freezing and Thawing Rates: A 16-L–Bag Study
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SPEC Sheets

Cyclone Spec Sheet
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4000 Air-Cooled Spec Sheet
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4000 Water-Cooled Spec Sheet
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4000-LC Air-Cooled Spec Sheet
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4000-LC Water-Cooled Spec Sheet
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ULC-259 Water-Cooled Spec Sheet
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ULC-259 Air-Cooled Spec Sheet
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ULC-328 Water-Cooled Spec Sheet
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ULC-328 Air-Cooled Spec Sheet
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ULC-190 Water-Cooled Spec Sheet
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ULC-190 Air-Cooled Spec Sheet
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Technical Data SHEETS

4000 Series Air-Cooled Data Sheet
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4000 Series Water-Cooled Data Sheet
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Technical Data Sheet - Model 4000
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Technical Data Sheet - Model 4000LC
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ULC Series Technical Data Sheet
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Technical Data Sheet - Model 4000 (DE)
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Technical Data Sheet - Model 4000LC (DE)
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FARRAR™ EcoFlex Data Sheet
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FLF105 Undercounter Technical Data Sheet
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FLF120 Upright Technical Data Sheet
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FLF125 Upright Technical Data Sheet
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FLR105 Undercounter Technical Data Sheet
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FLR245 Upright Technical Data Sheet
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FUF126 Technical Data Sheet
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FLR125 Upright Technical Data Sheet
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FLR120 Upright Technical Data Sheet
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Cyclone Technical Data Sheet
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TEST Data

Thaw Test
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This test data is an example of rigid containers during a control rate thaw process from -80°C to +6°C (+/-2°C). The sample rate for data gathered was every ten seconds for a period of 30 hours. (Phase change -0.5 +/-1)
Pull-Down Tests of Various Rigid Container Profiles
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This test data is an example of control rate freezing from +24°C to -79°C in rigid containers. The freeze time for +24°C to -79°C was 15.5 hours. (Phase change -0.5 +/-1)
Product Phase Change -36C
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This test data is an example of ambient down to -85°C using simulated product freezing at -30°C. (Phase change -30 +/-2)
100 Bottle Pull Down Test
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This test data is an example of control rate freezing from ambient down to -80°C using 100 rigid containers. -80°C achieved in 13.07 hours. (Phase change -0.5 +/-1)
-50C Stability Test Empty Chamber Mapping
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Test data is an example of the temperature uniformity of a ULC-190 with a temperature set point of -50°C using 5 sensors per plane located at the top, middle and bottom shelves in the chamber. TCs 16 and 17 are control sensor and ambient, respectively. Uniformity data is captured in 5 minute intervals over a 42 hour period. The temperature uniformity over the period is +/-3.1°C. Sensors are in open air; not weighted
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Five Key Cold Storage Selection Questions eBook